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  • Celebrating 25 Years of Setting New Boundaries for Architectural Metalwork

    Today in 8 May 1996 - Alloy Fabweld was founded, 25 years on - we are celebrating 25 years of setting new boundaries for architectural metalwork... To celebrate we have created a short video to look back on some highlights of our journey, our growth and business extensions that make our group what it is today. 𝗧𝗵𝗮𝗻𝗸 𝘆𝗼𝘂 𝘁𝗼 𝗼𝘂𝗿 𝘀𝘁𝗮𝗳𝗳 𝗮𝗻𝗱 𝗰𝘂𝘀𝘁𝗼𝗺𝗲𝗿𝘀 𝗳𝗼𝗿 𝗯𝗲𝗶𝗻𝗴 𝘄𝗶𝘁𝗵 𝘂𝘀 𝗼𝗻 𝘁𝗵𝗶𝘀 𝗷𝗼𝘂𝗿𝗻𝗲𝘆. 𝗛𝗲𝗿𝗲’𝘀 𝘁𝗼 𝟱𝟬 𝘆𝗲𝗮𝗿𝘀…𝗛𝗮𝗽𝗽𝘆 𝟮𝟱𝘁𝗵 𝗔𝗻𝗻𝗶𝘃𝗲𝗿𝘀𝗮𝗿𝘆 𝘁𝗲𝗮𝗺

  • Our Green Commitment to be Net Carbon Zero by 2050

    Our production facility is the UK's first carbon-neutral off-grid large-scale engineering facility. We understand how manufacturing production can impact on the earth, our community and clients, especially on our own social responsibility and within our supply-chain. So, we are extremely proud of our green facilities that enable us to fulfil our power requirements from renewable energy sources. Every aspect of our renewable chain is totally under our control, from planting the seed of the plant that feeds our Anaerobic Digester, to the electricity that the welder and fitter use in our production facilities on site. SOLAR FARM Built on proven low productivity agricultural land, 44,976 solar panels are carefully positioned, enabling animal grazing, plant life and other natural habitats to flourish. Each panel is capable of producing up to 11.47MWp of clean renewable electricity per annum, which is enough electricity to power approximately 3,545 homes. The Solar Farm provides for all of our electrical consumption during daylight hours every day of the year, and surplus electricity flows back to the grid for powering local homes. Using green energy to power our manufacturing operation allows us to be as environmentally friendly as possible. Saving 165,000 tonnes of carbon over the next 25 years In addition to our large Solar Farm and Anaerobic Digestion plant, we have adopted other key energy saving practices, which include: Rainwater harvesting and reuse in the factory ablutions. Interceptors for contaminates installed in the drainage system. State of the art motion sensitive exterior lighting. Used cans crushed and recycled. Steel and Aluminium offcut recycling. Progressive change to LED lighting in our buildings. Crushers for any mineral waste towards upcycling. ANAEROBIC DIGESTER We are able to produce up to 6,000 kW per day of electricity and up to 8,136 kW per day of thermal heat. Producing enough electricity to power 619 homes per day and thermally heat approximately 150 homes per day. ​ Anaerobic digestion is the process by which organic matter is broken down to produce biogas. This happens in a sealed, oxygen-free tank, where biogas is naturally created in the tank is used as a fuel, in a combined heat and power unit, to generate renewable energy i.e. electricity and heat. ​ All organic matter that is fed in to the Anaerobic Digester is grown on the local farms of our partner company, including maize, grass and whole crop cereal. What’s left from the process is a nutrient rich biofertiliser, producing 3,000 tonnes of organic fertiliser, which is spread back on to the farmland in place of fossil fuel derived fertilisers and saves five tonnes of carbon for every ton of Nitrogen. ​ The Anaerobic Digester powers the factory at night and fulfils some of the factory’s heat requirements, replacing significant usage of fossil fuels. Surplus electricity flows to the grid as electricity for the local area. Evolving our processes is key to reducing our carbon footprint and working with the local communities to help educate and empower sustainable choices. Together we can adapt the way we think and work and contribute to ensuing a sustainable future for all.

  • Floating Pavilions Sail into Canary Wharf

    We are proud to have been the main contractor utilising our 100% green energy manufacturing techniques. Utilising our expertise and knowledge to design, manufacture and install the new steel structures within the floating concrete bases. The project is based over 5 phases from hull level to roof level. The two steel and glass pavilions, fitted out with seating areas, open-end balconies are connected by a series of bridges, boardwalks and pontoons. In keeping with the Estate’s green credentials and low impact materials, such as sustainably sourced timber and aluminium extracted from hydro sources. Canary Wharf’s residents, workers and visitors will soon experience these amazing venues.The floating pavilions include a conceptual bar, restaurant and lifestyle venue opening at the end of 2021. The twin structures were towed via the River Thames to their new home; Water Square in the heart of the Estate’s newest waterfront neighbourhood. Designed to reflect both Canary Wharf’s modern urban style and the history of its waterways. The pavilions are part of a long-term sustainable communities that support a healthier future for our cities. In addition to our green manufacturing of the structures, the main energy will be provided from Combined Heat and Power (CHP) network. All of these steps work towards the target of a BREEAM Excellent rating, which would rank the pavilions among the top 10 per cent of buildings in terms of sustainability performance. All residents and visitors to Canary Wharf will be able to have a closer relationship with the water and experience the historic dock in the flagship venue in Europe. The floating pavilions are more than just a bar and restaurant, they will have a one-of-a-kind distillery and a range of dining experiences and the most progressive bar in the region. Of equal importance is the provision of only ethical supply chains. There will be art and music, atmosphere and energy; and plenty of opportunities to make up for lost time with friends and family. For and informal chat about your specialist architectural metalwork needs please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 Delivering the best-value safe-solutions for our clients: Designing - Manufacturing - Distributing Sustainably-Engineered Products at our 100% Green off-grid production facilities

  • Our Business 'Why' is More Than Building Structures

    A shared purpose, from finding the right staff who really want to make a difference, not just in their work, but for good. Making a difference in our work and for customers is our job, it is what we should be doing. It is more about supporting the community and charities, we can do things more globally, we can build houses in Africa. You cannot do any of this, if you do not have a shared purpose. It is where we as a business put a lot of time and effort - our staff get actively involved in lots of different areas of support to the community, raising money for different charities and undertaking different sponsorship areas. This all increases your ‘culture’ of the business, a good culture results in happiness and this is a good driver in a business, which means you maintain and retain your staff. Happiness comes through the want to help others - our whole business is built on that. Working with customers and making a profit is only the start of a journey, if it is used wisely if you support and build well, massive changes can be made. We share our WHY.. Where beyond our day-to-day business, we support our communities and others globally. With a sense of happiness through helping others. Together we can: Build lives Build people Build communities

  • Adapting Streamlining Enhancing Modular Construction

    With the current landscape shifting for many companies due to the pandemic, we understand and continue to adapt our processes and systems especially with our production line technology and modular construction processes and techniques, to help us stay ahead. We always have a focus on streamlining and improving our offering to clients and we are pleased to share Tony Mullin is now a key part of our team. Alloy Fabweld will be fully utilising Tony’s extensive knowledge and experience of lean techniques, quality systems and collaborative change management. Driving further manufacturing excellence for our impressive and valued portfolio of clients. Tony brings to the table a proven track record of delivering key strategic business initiatives, having worked as a management consultant on major manufacturing and construction projects. We are pleased to have a senior manufacturing and operations professional on board.Tony brings over 25 years expertise behind him in leading and managing large scale production environments with Ford Motor Company, at both UK and European sites. Our Modular brochure can be supplied, please contact Les Purdy, below for a copy, or click here for an overview: https://www.alloyfabweld.com/modular We work to transform complex engineering needs into the best value safe solutions for clients. Alloy Fabweld - Made in Britain members Designing - Manufacturing - Distributing - sustainably-engineered products If you require our support for your projects, please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600

  • Beating Covid - Busier than ever

    WE ARE PROUD TO BE OFF TO A GREAT START IN 2021! By adapting in challenging times, with extra safety, we now work at scale We've added extra levels of safety in order to continue to serve our customers, we continue to offer scale, safety, adaptability and support to our customers and teams. Our group is a sizeable and diverse business, offering an equally diverse range of goods and service which helps to ensure that we can weather many storms – such as in the current pandemic. Underpinned by our 100% green production site. We continued to service our clients and respond efficiently to new work proposals and requests - always working carefully within the government guidelines. Our teams worked on new processes and extra safe working methods, so that we safely work together as a team to make our business happen. These efforts have ensured that we continue to be busy, with a forward order book of 19 million across our businesses- meaning we can continue to serve our employees, customers and our communities to the best of our specialist abilities. With our sustainable manufacturing and specialist manufacturing techniques and machinery we support clients with all of their architectural needs. Using the best sustainably-engineered products. Alloy Fabweld Making Metal Work Big Enough to Deliver, Small Enough to Care We are one of the largest specialists in the United Kingdom, offering design, manufacture and installation services across: · Architectural Metalwork · General & back of house metalwork · Structural Steelwork · Sheet Metalwork · Architectural Glass · Rainscreen & general wall claddings With an absolute focus on Design for Manufacture and Assembly (Dfma) and Modular Construction processes and techniques. Alloy Fabweld work to transform complex engineering needs into the best value safe solutions for our clients. The more complex, the better to get our design and solution ideas out into the world. If you require our support for your projects, please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 You can read more below about our sizeable and diverse group of businesses - offering an equally diverse range of goods and services that offer at scale. Flexi Group UK Creating a modular future for the built environment Modular construction and product focused business offering: · Flexi SQS Balconies · Flexi SPS Balconies · Flexi Verteka Core · Flexi Stair · Flexi Balustrade Our products are designed for the built environment to provide solutions that drive speed, efficiency and safety – all our solutions support the new government guidelines in the current times and meet with high compliance demands. Flexi products are developed for offsite production to maximise output on-site with major programme, quality and cost benefits to our customers across installation, safety compliance and fire regulation needs. Hunwick Engineering · Lead the field in specialist process & heavy engineering. · Supplying heavy process engineering to the Heavy Goods Vehicle & Construction sectors with a particular focus on modular processes and techniques. · Proud to be the first UK 100% green off-grid manufacturing facility. Our production is green powered and also helps to service power to the local communities where we operate. Rebel Strength · Specialists in high quality gym, fitness and strength equipment. · Engineered in the UK with 100% British steel. · The strength behind the famous Strongman. Build partners for Steel Warriors a powerful outdoor-calisthenics solution - reducing knife and gang street crime across the UK.

  • Alloy Fabweld gift helps raise funds for St Clare Hospice

    Alloy Fabweld donated an iPad this Christmas to St Clare Hospice online auction, raising almost £3,000. St Clare Hospice work tirelessly to help others when a family member falls unwell, providing important services not provided for by the NHS. St Clare is heavily reliant on the ongoing support. Coronavirus means fundraising events are cancelled or postponed having a huge impact on their income. They estimate that the Coronavirus pandemic could lead to a £100,000 gap in our fundraising income, a donation help St Clare to be there for the people who need them most. St Clare provide free, compassionate care & support to adults with life-limiting illnesses, their families and carers. Their moto is 'Hospice care is about life & living'. St Clare Hospice is a local charity and each year they care for hundreds of people across West Essex and the East Hertfordshire border. Providing free, compassionate care and support to adults with life-limiting illnesses, their families and carers. St Clare not only provide important hospice care but also a multitude of services such as Hospice at Home Care for personal and social care, Support Helplines. Community Services, Inpatient Day Therapy and ongoing support to families. St Clare are desperate for help in these challenging times. Donating to St Clare Hospice means that they can continue providing our compassionate care and support to those facing a life-limiting diagnosis and their loved ones. No matter how large or small, a donation means so much to the local families who need their support Thank you for your support. click here: https://stclarehospice.org.uk/urgent-fundraising-app

  • Sue walks 10k to help the homeless

    Helping raise funds for Shelter contributing to the £618,000 raised! Well done to our fabulous PA, Sue Baker, who challenged herself and walked 10k to support the homeless. With over 4000 sleeping rough in England. The pandemic shockingly increased this to a household in England became homeless every 4 minutes! Just let that sink in! A household in England became homeless every 4 minutes at the start of the pandemic! Sue joined the nationwide effort to fight homelessness – by doing her own walk for Shelter. It just goes to show how we all play our part and we can make a difference and thank you to everyone that supported Sue and donated toward this great cause. We all know how cold, hungry, lonely and even more scary it must get this time of year for the homeless. Well done Sue! We are super proud of you. Find out more about the fantastic work Shelter are providing from these funds below :- https://thebigwalk.shelter.org.uk

  • Staircase Takes Centre Stage at Weston Homes

    Alloy Fabweld take centre stage of Weston Home Group’s new headquarters Alloy Fabweld are honoured to take centre stage of Weston Home Group’s new state-of-the-art headquarters with their feature Helical Staircase. The helical staircase was designed, crafted and installed with our specialist expertise working with the client to design the perfect feature staircase that complimented the building features. Not only does it have to look stunning, we ensure that all our solutions meet all the necessary standards and safety requirements. With our sustainable manufacturing and specialist manufacturing techniques and machinery we support clients with all of their architectural needs. We love to work on any complex projects and design solutions, in fact the more complex the better to get our design and solution ideas out into the world. Watch how the graceful helical staircase was specialist designed, crafted and installed: We work to transform complex engineering needs into the best value safe solutions for our clients. Alloy Fabweld Group Design | Manufacture | Installation The best sustainably-engineered products If you require our expertise and support for your projects or require hard copies of our brochures or any further information on the above, please contact: les.purdy@alloyfabweld.com, or call our office: 01371 878 600

  • The Sky is Not The limit for Alloy Fabweld

    NO6 Skybridge We are proud to have manufactured and completed the safe and successful installation of NO6 Skybridge. Working in collaboration with Mace, Walsh Engineers and McGee Structural Engineers, the bridge connects two residential towers at levels 10-12 on the Mace East Village scheme in Stratford. The sizeable bridge structure is 6m high, 6m wide and 26m long on a 26 degree pitch was fabricated, test assembled and trial lifted by Alloy Fabweld offsite. The bridge was fabricated in two sections, within our 100% ‘Green’ solar energy powered, carbon neutral manufacturing site. 2 sections weighing 22 tonne and 39 tonnes respectively, were lifted within required tolerances utilising specialist frames and rigs. The bridge glides on specially designed shoes allowing for 106mm ‘X’ axis movement. The safe and successful installation of the N06 ‘Skybridge’ demonstrates the competency of the Alloy Fabweld Team to deliver challenging and complex projects at height.

  • A diverse business for a diverse world

    Our group is a sizeable & diverse business offering an equally diverse range of goods and service. > Please click the brand to link to their website and find out more < Alloy Fabweld One of the largest specialists in Architectural Metalwork General & back of house metalwork Structural Steelwork Sheet Metalwork Architectural Glass Rainscreen & general wall claddings Flexi Group UK Modular construction & product focused business offering: Flexi SQS Balconies Flexi Verteka Core Flexi Stair Flexi Balustrade Hunwick Engineering - Lead the field in specialist process & heavy engineering. Supplying heavy process engineering to the Heavy Goods Vehicle & Construction sectors with a particular focus on modular processes and techniques. Rebel Strength - Specialists in high quality gym, fitness and strength equipment. Engineered in the UK with 100% British steel.The strength behind Strongman. Livin Art - Craft hand-made uniquely bespoke metal sculptures. Crafted for individuals, workplace, offices, lobbies that make a real impact. Patrons of Art - Have a simple goal to uncover, nurture & elevate great art. Supporting up and coming great artists. Whether emerging, established, or; Rockstars. Hashtag Big Smile - Our charity arm. 'changing our world, one smile at a time' Provides team building projects with businesses that help to build communities & CSR in return. If you require our support for your projects or require hard copies of our brochures or any further information on the above, please contact: les.purdy@alloyfabweld.com, or call our office on : 01371 878 600 To support our clients existing and new projects or opportunities, Alloy Fabweld have created a business resilience team to provide ongoing Technical, Design and Estimating support during the Covid-19 lock down Alloy Fabweld have created work from home platforms and are ensuring the safety of our teams by complying with enhanced Covid-19 measures currently in force in our offices and on construction sites where still open.

  • Making Glass Work

    Our extensive experience and technical expertise with metals, is equally applied to the sympathetic use of Glass We use glazing extensively to complement our products and sites, creating clean lines, the illusion of space, a modern twist and a luxurious feel to the overall build. Glazing in the correct setting can be spectacular! Our technical background, years of experience and our design and engineering expertise combine to allow us to expertly incorporate glass components or stand-alone structures into many of the products designed, manufactured and installed by ourselves. As Architectural Metalworkers, the design, manufacture and installation of complimentary glass canopies, atria, stairs, platforms, balustrades, screens, winter gardens and claddings is seen as an intrinsic part of our core business. This is an element regularly incorporated within awarded scopes of work and welcomed by ourselves as part of any award. Alloy Fabweld your one stop shop for all architectural needs. We work to transform complex engineering needs into the best value safe solutions for our clients. Alloy Fabweld Group Designing - manufacturing - distributing - the best of sustainable engineered products To support our clients existing and new projects or opportunities, Alloy Fabweld have created a business resilience team to provide ongoing Technical, Design and Estimating support during the Covid-19 lock down If you require our support for your projects, please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 Alloy Fabweld have created work from home platforms and are ensuring the safety of our teams by complying with enhanced Covid-19 measures currently in force in our offices and on construction sites where still open.

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