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  • CELEBRATING NATIONAL WELDING MONTH

    April is National Welding Month and we wanted to share our appreciation of this hugely important skilled trade to recognise the trade and the welders that help keep the country moving forward. Alloy Fabweld understands that in our own industry alone, just how important this skilled work is. Welding is the essential, yet unseen element within most of our creations on construction and architectural projects. Welding is also an essential component of many industries such as construction, the automotive industry, the aviation industry, the marine industry, the gas and oil industry, and many more. Without this form of metal work, so many things that are essential in everyday life, including many buildings, gates, and fences, small kitchen appliances, vehicles - and even space travel - could not exist. Did you know that 70% of all manufactured products across the globe are made with the skills of welders?! So we would like to extend a special acknowledgement to our skilled welders across our businesses in Alloy Fabweld, Hunwick Engineering, Rebel Fabrications and Flexi Group, that make our business possible. The work can be a hot, sometimes difficult, challenging, demanding and a physically tasking job, but is absolutely necessary to create a large variety of products and infrastructures, especially in our business. There are many different and specialist forms of welding for every type of structure and our expert welding teams can work across these, from x-ray welding for water-tight structures to structural welding forms such as TIG and MIG Welding along with specialist welding methods where required. We also hope we do our bit to raises awareness about the shortage of trade skills in the welding industry and its career paths and celebrate the work of the welders who have delivered non-stop quality and built the world we live in, for many centuries. The industry always finds there is a gap in skilled welders, and we hope that many of the next younger generations and women who have been underrepresented in welding careers, will look to our industry for a career in welding. About the Alloy Fabweld Group (AFG) The Alloy Fabweld Group (AFG) consists of Alloy Fabweld Ltd as UK leaders in metalwork. With a first class team specialising in the design, manufacture and installation of high quality bespoke architectural metalwork, our sound engineering, flexible manufacturing environment has produced a wide range of bespoke, cost effective designs and solutions for our customers and clients. The Alloy Fabweld Group heritage is founded in metalwork for the construction industry, combined with our continued investment and growth of Modular (MMC Modern Methods of Construction. AFG has expanded with Flexi Group UK, providing offsite modular products; Rebel Strength, who are specialist in Strong Fitness Equipment and Livin Art providing public realm art and hand-crafted metal sculptures. The Group holds a leading carbon positive position within the modular and construction markets with the UK’s first off-grid carbon-neutral manufacturing facility in Gosfield, Essex. Building on our community values is our charitable arm, Hashtag Big Smile, where the AFG group partner with businesses to offer corporate social responsibility opportunities and build communities for those in need, the first is founded in Johannesburg, South Africa.

  • Central Staircases to be the feature of flagship UK technology hub

    Within this modern state-of-the-art building, the atrium with the flights criss-crossed by the eye-catching metal staircases, scaling the 5 floors, along with complimentary handrails, designed to encourage the building’s users to move by foot rather than lift, all part of the building’s wellness strategy. The finished design will have eye-catching open feature trusses to the balustrade cladded with a complementary finish. The stairs are being manufactured as modular off-site and will be delivered in sections with carefully lifting of the stairs through the atrium roof void. Our approach builds on our ability to adapt to changing requirements to ensure the best design and manufacture included construction sequence changes to reduce temporary works and lifting requirements. Through our innovative solutions of manufacture along with the ability to deliver the highest health and safety standards to ensure the least impact is made on the surrounding area for the build. The importance of the building’s wellness and environmental credentials have increased over the lifetime of the project. The building is designed with BREEAM and WELL Building Standard in mind, with targets of Excellent for BREEAM and Gold for WELL. The Alloy Fabweld Group add unique value to the BREEAM and WELL standards with manufacture of the staircases at our off-site production facility, the first carbon-neutral large-scale engineering facility in the UK. The Alloy Fabweld Group add unique value to the BREEAM and WELL standards with manufacture of the staircases at our off-site production facility, the first carbon-neutral large-scale engineering facility in the UK. Throughout 2022 as the manufacture, finish and installation is carried out to completion, Alloy Fabweld will share updates and eventually reveal where this project is being delivered.

  • Architectural & Structural specialists collaborate for powerful collaboration in UK manufacturing

    Leading experts Alloy Fabweld and SPS Technology join forces to deliver leading-edge low-carbon modular solutions manufactured in the UK Alloy Fabweld and SPS Technology are combining their specialist architectural and structural solutions to provide high quality modular prefabrication products and services manufactured within the UK’s first carbon-neutral off-grid production facilities. This move firmly puts both experts in their field at the forefront of offsite modular construction, demonstrating their continued investment and focus on delivering carbon-positive manufacturing in the UK. The collaboration will build on their individual expertise and heritage to deliver market-leading turnkey solutions across a wide range of applications, ranging from the expert production of pedestrian and minor road bridges, delivering specialist applications for the security and protection market including bollards, blast walls, vehicle impact protection, piracy doors, safe rooms and modular expansion solutions, to name just a few. SPS Technology are experts in offsite modular, structural solutions, having delivered the world’s unrivalled Sandwich Plate System (SPS), a modular structural composite solution that is fully backed up by continuous, cross-application global testing and development. SPS is renowned for being the first sustainable major advance in heavy engineering in 150 years. SPS is a structural load bearing composite, that consists of two metal plates bonded with Elastocore®, manufactured by partner BASF. SPS combines strength, thinness and is a light-weight alternative to conventional solutions such as reinforced concrete and stiffened steel. SPS Technology has delivered projects across the UK such as Liverpool FC, NEC Birmingham and Ascot as well as numerous international projects in the US, Europe and Asia. David Glover, CEO of SPS Technology shared “Collaborating with Alloy Fabweld will enable us to deliver SPS applications manufactured in the UK for the first time ever. AFW’s manufacturing and R&D expertise will also enhance our global partner network knowledge and experience allowing us to continue to develop existing and future SPS applications and products. SPS Technology’s sustainable product combined with Alloy Fabweld’s carbon-neutral facilities means our UK customers and the environment can further benefit, too.’ Alloy Fabweld Ltd are UK leaders in architectural metalwork, having extensively worked with architects and construction experts to create high-quality bespoke architectural metalwork. Alloy Fabweld is uniquely positioned, with their vast expertise combined with their specialist production facilities to provide the techniques and finishes required for applications using SPS. Alloy Fabweld hold over 25 years of experience, working with well-known clients, such as Mace, Sir Robert McAlpine, Wilmott Dixon, Swan Homes, Canary Wharf Developers and Weston Homes. Bill Williams, Group CEO, Alloy Fabweld Group commented “The SPS Technology and Alloy Fabweld Group collaboration is a great example of our group commitment to deliver innovation offering quality engineered products to our clients and future clients, while driving even greater value through our supply-chains”. The collaboration brings together first-class teams specialising in the design, manufacture and installation of high quality bespoke architectural and structural solutions, along with sound engineering within the off-grid, large-scale manufacturing environment. Producing a wide range of pre-fabricated, cost-effective designs and low-carbon solutions for their customers and future prospects. Shaun Pledger, Alloy Fabweld Group MD shared “This is a really exciting collaboration enabling both ourselves and SPS to deliver the best high-quality products to the structural and architectural markets, manufactured within our carbon-neutral production facilities. This will real add value to the lightweight bridges and security market with two well-known brands that they can trust”. The collaboration truly underlines a leading position within the modular and construction markets together with the UK’s first off-grid carbon-neutral manufacturing facility in Gosfield, Essex. Along with emphasising both Alloy Fabweld and SPS Technology’s continued investment and growth of their Modern Methods of Construction (MMC) offering.

  • Alloy Fabweld Group are proud to share their 2022-2030 innovation vision

    Alloy Fabweld Group as a business are starting to live and breathe innovation.Shaun Pledger, Group MD Shares the Group Vision Shaun shares how…”Innovation is born by change, change is born by need, and need more than anything else is born by a want to be different… We will lead where others will follow, we will disrupt where others cannot even consider.” The Alloy Fabweld Group (AFG) as a group of businesses, are going to be very different, we are not satisfied with being an ordinary engineering business. We are going to be an innovation business and we are becoming an innovation business more every year with our investment in technology, expertise, application and by constantly challenging the ways of working. This was clearly underpinned in our 25th year at the end of 2021 with winning the Top 100 Manufacturer Award as the Bold Investor in New Markets representing the very best of the UK manufacturing industry. This esteemed award was awarded to Shaun as someone who leads his businesses and has been courageous in finding new markets, increasing revenue by venturing overseas and helped reshape one or multiple markets by providing a new and competitive business model involving quality UK manufacturing. Of great importance to our success is by consistently championing our staff and all of our people involved across our businesses, we make them better people, they in turn help us to create better businesses. AFG have five businesses now and by 2030 that is likely to double. As a Group we predict that our turnover is set to treble, and we are going to be doing things at the forefront of construction engineering in the UK. As part of our innovation in approaching our products and services in new ways, we are going to take our clients on a journey, we are going to challenge our clients, we want to help them think differently, we are going to help make them leaner and in turn make them more competitive in their market as well. The Alloy Fabweld Group are going to work together as we go through the 2020s, our vision is by the end of the 2020s we will be one of the stronger engineering and manufacturing businesses in the UK and probably in Europe too.

  • Alloy Fabweld Group Appoint Super-Weight Group CEO

    Super-Weight Group CEO set to join the Alloy Fabweld Group (AFG) of companies in March - AFG (Alloy Fabweld, Flexi Group UK, Rebel Strength). Following a period of continued growth, Alloy Fabweld and its associated companies have recruited an experienced CEO to lead the next phase of growth. Working with, Shaun Pledger as the AFG Group MD, to spearhead our continuous drive to deliver innovation in all our products and services to our customers and our continued ambitious growth plans. Fuelled by our continued investment and growth of Modular (MMC) Modern Methods of Construction. Bill Williams is an established CEO with a vast experience in the UK engineering and manufacturing sectors. Bill will be joining AFG from CEME, the Centre for Engineering and Manufacturing excellence where he has been CEO since 2007. CEME is a leading UK industrial institution based in East London devoted to supporting the UK Manufacturing, Engineering and Technology sectors and is home to over 100 technology organisations in the early-stage growth and/or scale up phase. Bill has been a valued CEO at the forefront of advising and driving a plethora of businesses’ strategy and growth to deliver successful expansion and scale up within their target markets. Bills experience prior to CEME include as a member of the board and head of Strategy for Group Lotus, the UK sports car and engineering group. Bill brings an extensive experience of the manufacturing and engineering sectors and is known for his strong “values obsessed” approach to business, underpinned by robust corporate governance and risk management excellence. Bill will be an invaluable asset as part of our ambitious plans for the next growth phase of the Alloy Fabweld Group. Bill will be working with the new modular innovation teams within the businesses to champion MMC. Bill shared with us that “I am super excited to be joining the Alloy Fabweld Group at such an exciting time, and look forward to working with our customers and employees as we strive to deliver more value, more innovation and success to our customers” Bill has also worked closely with Government. As CEO of CEME, Bill oversaw the establishment of HSSMI (The High-Speed Sustainable Manufacturing Institute) and ELUTEC (East London University Technical College). HSSMI is a sustainable manufacturing consultancy that now has offices in London, Coventry, and Glasgow, employing over 50 engineers. ELUTEC is a University Technical College that, in partnership with UCL and Ford, offers students a vibrant approach to learning an engineering and product design curriculum in East London. Bill is also the current Chairman of the UK Design and Technology Association. We are busy getting things ready and in place for when Bill joins us and expect that this appointment and growth will co-create new opportunities for the communities we are proud to operate in and the charities that we continue to support in the best way that we can. Bill joins us in March and you can expect to hear more from him in due course, in the meantime, please join us all in welcoming Bill to our expanding group. About the Alloy Fabweld Group (AFG) The Alloy Fabweld Group (AFG) consists of Alloy Fabweld Ltd as UK leaders in metalwork. With a first class team specialising in the design, manufacture and installation of high quality bespoke architectural metalwork, our sound engineering, flexible manufacturing environment has produced a wide range of bespoke, cost effective designs and solutions for our customers and clients. The Alloy Fabweld Group heritage is founded in metalwork for the construction industry, combined with our continued investment and growth of Modular (MMC Modern Methods of Construction. AFG has expanded with Flexi Group UK, providing offsite modular products; Rebel Strength, who are specialist in Strong Fitness Equipment and Livin Art providing public realm art and hand-crafted metal sculptures. The Group holds a leading carbon positive position within the modular and construction markets with the UK’s first off-grid carbon-neutral manufacturing facility in Gosfield, Essex. Building on our community values is our charitable arm, Hashtag Big Smile, where the AFG group partner with businesses to offer corporate social responsibility opportunities and build communities for those in need, the first is founded in Johannesburg, South Africa.

  • Alloy Fabweld & Flexi Group UK - The Gift of Christmas

    Our Christmas Tree shows the food gifts that we are donating to a value of £300 for the local Uttlesford Food Bank. We love to support our local communities every year to help those struggling especially at this time. One story of how the local Food Bank really helps others is demonstrated with this one heartwarming story of Holly. Having always worked and never claimed benefits, Holly was working 2 jobs, including running a shop and bringing up her four-year-old daughter alone. When her daughter became poorly and had to spend time in hospital, she was forced to close the shop temporarily. When her daughter had recovered, they returned home to empty kitchen cupboards, bills racking up and no income to support them. Thanks to donations like this many people like Holly can be helped when they are in need. You can read more about their great support here, whether you know someone that needs support or to donate: https://uttlesford.foodbank.org.uk

  • Facade Mock-up Provides Design Solution Benefits

    This facade mock up of a complete section of a building was developed to demonstrate the overall finished product for a new residential development in North East London. Alloy Fabweld were requested to produce a very high grade and high quality professional finish mock-up using our specialist manufacturing techniques to create a complete section of the building, fitted with various coloured cladding, windows and doors. This was to allow all parties to inspect the finishes and materials that would to be used in the main project. The mock-up was produced within our facilities that are the UK's first carbon-neutral off-grid large-scale engineering facility. The benefits of creating mock-up designs using our specialist design team that use the latest 3D CAD, enables the planners working with the architects to create a model and physical benchmark of a 2D drawing of the proposals. The approach means that we can create samples, benchmarks and the design of a project for further development. Offering a more effective solution for the planning teams who can then work with many other suppliers in the process, especially on more specialist projects like this. This particular project required design and specifications to enable the client to work with multiple suppliers across many elements, such as the window, door, balcony and cladding providers who also have different ideas that require specialist understanding and application. Alloy Fabweld Make Cladding Work We are able to engineer cost-effective cladding system solutions. As part of our focus on DFMA and modular construction we are able to incorporate offsite cladding systems into other primary, or secondary structures such as balconies, canopies etc. For an informal chat about your project needs please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 Delivering the best-value safe-solutions for our clients: Designing - Manufacturing - Distributing Sustainably-Engineered Products at our 100% Green off-grid production facilities

  • Showcase of Floating Pavilion at K1 Wood Wharf

    The Floating Pavilion at K1 Canary Wharf is now fully launched 𝘈𝘭𝘭𝘰𝘺 𝘍𝘢𝘣𝘸𝘦𝘭𝘥 𝘴𝘩𝘰𝘸𝘤𝘢𝘴𝘦 𝘰𝘶𝘳 𝘦𝘹𝘱𝘦𝘳𝘵𝘪𝘴𝘦 𝘢𝘯𝘥 𝘬𝘯𝘰𝘸𝘭𝘦𝘥𝘨𝘦 𝘪𝘯 𝘵𝘩𝘦 𝘥𝘦𝘴𝘪𝘨𝘯, 𝘮𝘢𝘯𝘶𝘧𝘢𝘤𝘵𝘶𝘳𝘦 𝘢𝘯𝘥 𝘪𝘯𝘴𝘵𝘢𝘭𝘭𝘢𝘵𝘪𝘰𝘯 𝘰𝘧 𝘵𝘩𝘦 𝘯𝘦𝘸 𝘴𝘵𝘦𝘦𝘭 𝘴𝘵𝘳𝘶𝘤𝘵𝘶𝘳𝘦 𝘢𝘯𝘥 𝘪𝘵𝘴 𝘤𝘰𝘮𝘱𝘰𝘯𝘦𝘯𝘵 𝘱𝘢𝘳𝘵𝘴 𝘸𝘪𝘵𝘩𝘪𝘯 𝘵𝘩𝘦 𝘧𝘭𝘰𝘢𝘵𝘪𝘯𝘨 𝘤𝘰𝘯𝘤𝘳𝘦𝘵𝘦 𝘣𝘢𝘴𝘦𝘴. 𝘛𝘩𝘦 𝘱𝘳𝘰𝘫𝘦𝘤𝘵 𝘸𝘢𝘴 𝘤𝘢𝘳𝘦𝘧𝘶𝘭𝘭𝘺 𝘢𝘯𝘥 𝘵𝘪𝘮𝘦𝘭𝘺 𝘮𝘢𝘯𝘢𝘨𝘦𝘥 𝘵𝘰 𝘣𝘦 𝘥𝘦𝘭𝘪𝘷𝘦𝘳𝘦𝘥 𝘰𝘷𝘦𝘳 5 𝘱𝘩𝘢𝘴𝘦𝘴 𝘧𝘳𝘰𝘮 𝘩𝘶𝘭𝘭 𝘭𝘦𝘷𝘦𝘭 𝘵𝘰 𝘳𝘰𝘰𝘧 𝘭𝘦𝘷𝘦𝘭 𝘸𝘰𝘳𝘬𝘪𝘯𝘨 𝘤𝘭𝘰𝘴𝘦𝘭𝘺 𝘸𝘪𝘵𝘩 𝘊𝘢𝘯𝘢𝘳𝘺 𝘞𝘩𝘢𝘳𝘧 𝘊𝘰𝘯𝘵𝘳𝘢𝘤𝘵𝘰𝘳𝘴. Alloy Fabweld enjoyed working extensively on the steel and glass pavilions, fitting out with seating areas, open-end balconies are connected by a series of bridges, boardwalks and pontoons. The four bridges are really unique, that you can see in the video, all crafted from steel aluminium finished with soffits and glass, we worked entirely on the inside shell structures to create the unique pavilion itself. Along with creating the overall landscaping and installation to fit out the pavilion using our metalwork experience installing multiple features - cantilever balconies and terraces, the steelwork decking, the handrails, wires and posts, the sun loungers on the western pontoon using steel frame and timber cladding and the finishing glass work on the terraces. The work was not only exciting but also complex in nature, we could not use levels due to the movement in the water, therefore everything had to be squared and aligned precisely. Due to the nature of the structure and its location, it was imperative that we used the highest quality galvanised marine grade steel to protect the structure from the years that it will be standing in salty water. Working with logistical limits of access within the Wharf, we utilised specialist marine lifting equipment on specially design boats with crane bars to lift the heavy items into the project. We added value to reduce the overall carbon footprint, by producing the structures within our green manufacturing facility to complement the overall objective towards the target of a BREEAM Excellent rating. With each floating pavilion being made from sustainably-sourced timber-decking and aluminium extracted from hydro sources, each has a green roof with wildflowers and grasses, to improve carbon capture to lower the impact on the environment. This will result in the pavilions ranking highly among the top 10 per cent of buildings in terms of sustainability performance. Designed to reflect both Canary Wharf’s modern urban style and the history of its waterways. The pavilions are part of a long-term sustainable communities that support a healthier future for our cities. The Hawksmoor Wood Wharf in K1 opens this week to diners, sprawling across three levels with space for 150 diners and a bar. For and informal chat about your specialist architectural metalwork needs please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 Delivering the best-value safe-solutions for our clients: Designing - Manufacturing - Distributing Sustainably-Engineered Products at our 100% Green off-grid production facilities

  • Flagship Development Showcase video of City North

    Alloy Fabweld showcase their expertise in design, planning & fabrication solutions at the £7.5M City North development We are excited to share our video showcase of all of the varied and specialist metalwork solutions we supported Telford Homes with over the last 2 years for the Flagship City North development. By using our many years of expertise along with offsite manufacturing to provide many benefits across the City North project. Our unique approach for the City North development was in creating the balconies with the Brise soleil in situ, this increased the speed of installation, which also reduced the time impacted on the City North development. We worked to overcome the difficulties of building above a live underground station ensuring that we provided complete care and safety, by working closely with TFL and Telford Homes in the organisation and planning of the development to minimise disruption and risk to the public with access to the station. Furthermore, we provided solutions to overcome logistics issues, such as having to transport items down a very narrow lane that fed the City North site. Alloy Fabweld‘a team worked safely within the Covid restrictions in place at the time, whilst still meeting important deadlines for key project deliverables. We did this by utilising our logistics experience on how best to work within these constraints and utilised specialist lifting techniques and transported the items from our green manufacturing site in Gosfield with due care and attention. More added value benefits were delivered on the project by manufacturing many of the items offsite within our carbon-neutral off-grid large-scale engineering production facility. Our engineering and manufacturing in-house specialists helped to create a unique design for the elegantly oval-shaped building by enhancing the oval shape with a curved and faceted Brise soleil. Our engineering and manufacturing in-house specialists helped to create a unique design for the elegantly oval-shaped building by enhancing the oval shape with a curved & faceted Brise soleil. Telford Homes are putting City North on the map The whole project delivery was carefully considered in terms of its design and construction by the Telford Homes team: the two towers are specifically designed to act as anchoring points for Finsbury Park, an area that was previously considered as a place to transit through rather than spend time in which will put City North on the map to become more of a pinnacle location. City North is set across four sleek and stylish buildings including two awe-inspiring towers, the penthouse offers the very best views over Canary Wharf, the City on one side and Hampstead Heath and Alexandra Palace on the other. The scheme delivered 355 homes, there is also a sizeable space of 11,781 sq.m (126,809 sq.ft) of useable commercial space with large retail brands taking their place. Alloy Fabweld make Balconies & Balustrades Work Fully pre-fabricated off-site in your choice of configuration, style and finish. From the design and provision of templates through to the lifting, accurate positioning and final installation of the balcony. Alloy Fabweld make Cladding Work We are able to engineer cost-effective cladding system solutions. As part of our focus on DFMA and modular construction we are able to incorporate offsite cladding systems into other primary, or secondary structures such as balconies, canopies etc. Alloy Fabweld make Staircases Work The Alloy Fabweld specialist team of Engineers thrive on challenging staircase projects. We can offer 3D fully modelled and engineered design solutions. Alloy Fabweld will also provide a wide range of configurations in a variety of metal, glass and timber finishes. We are unique in that we have the necessary production equipment in-house that enables us to roll form our own large-scale helical staircase stringers, ensuring quality and reducing lead in periods. For an informal chat about your project needs please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 Delivering the best-value safe-solutions for our clients: Designing - Manufacturing - Distributing Sustainably-Engineered Products at our 100% Green off-grid production facilities

  • The Manufacturer Top 100 2021: Britain’s manufacturing heroes named

    It’s not often you get to meet a hero.. but here's 100 of them and we are so proud to announce that one of them, is our one and only Shaun Pledger. This award comes on the 25th Anniversary of Alloy Fabweld that Shaun set up back in 1996, his hard work and courage to find and develop into new market has been awarded with the Bold Investor in New Markets Award awarded at The Manufacturer ceremony last night. This award was given to Shaun as someone who has been courageous in finding new markets, increased revenue by venturing overseas and helped reshape one or multiple markets by providing a new and competitive business model involving UK manufacturing. The Manufacturer Top 100 is a showcase of those individuals who go that extra mile and are seen as catalysts for change. Nominated by peers and judged by an expert panel, the top 100 represent the very best of the UK manufacturing industry. This was a way to honour those individuals who played no small part in that collective effort. These awards truly epitomise why it is exciting to be manufacturing in Britain today. With Shaun establishing Alloy Fabweld firmly at the helm in architectural metalwork, his vision expanded into new markets with: Flexi Group UK providing Offsite Products; Rebel Strength in Strong Fitness Equipment, Livin Art with their unique and hand-crafted metal sculptures. More recently with Hunwick Engineering having the UK’s first off-grid carbon-neutral manufacturing facility and Hashtag Big Smile, the charitable arm that Shaun co-founded in South Africa, that helps to build communities and spread smiles to those in need. The 100 finalists were selected into six categories: Bold Investor in New Markets, Driver of Cultural Change, Innovator, Inspiring Leader, Unsung Hero, and Young Pioneer. Nominated by their peers and judged by an expert panel, the 100 people in these pages represent the very best of the UK manufacturing industry. And for those that have demonstrated particularly impressive achievements, the judging panel chose 20 for a special recognition as ‘Exemplars’ in their manufacturing fields. Joe Bush, Editor of The Manufacturer, commented, “Congratulations to everyone of you on this great accolade, it is thoroughly well deserved and I speak for all of us at The Manufacturer and our Judging Panel when I say we are all proud of your achievements in making manufacturing in the UK the innovative and forward looking sector it is today – in what has been one of the most challenging times we can remember.” For more inspiration about the Top 100 read more here: https://www.themanufacturer.com/articles/the-manufacturer-top-100-2021-britains-manufacturing-heroes-named/?utm_content=186922325&utm_medium=social&utm_source=linkedin&hss_channel=lcp-5095248

  • Prince of Wales Drive, Battersea, London, SW11, new shape design for residential apartment balconies

    Our team of experts at Alloy Fabweld, designed, manufactured and supported the install of 190 balconies within the Prince of Wales Drive development. Our designers worked closely with the Berkeley Group and crafted unique and different shapes utilising squares and angler sides for the balconies. This provided the apartments with light reflecting from the daylight into each apartment, for the benefit of the residents and to compliment the overall design style of the building. All 190 balconies were fitted with the highest quality fire-rated aluminium decking, along with matching fire-rated aluminium soffits and cladding, giving residents greater peace of mind and offers every apartment a spacious, bright and private balcony. The PPC balustrades provide a high-quality, modern smooth bronze metallic powder coating. The finish of the balconies bronze tones complement the overall building providing a unique urban modern effect. Once the balconies were manufactured and tested against the high specifications and quality standards, our logistics team ensured the smooth delivery of the products, fully assembled for installation, to the site. Providing a quick installation, some balconies were stored on the roof of one of the blocks and installed from the roof of the building using a spider crane due to space restrictions at ground floor level. The remaining balconies were delivered straight to site and were lifted from the transport and installed directly, reducing time and effort on site. The unique approach for the Prince of Wales Drive had various benefits for the contactors. From reducing time on site, the balconies were delivered fully assembled, cutting down on installation time. The balconies were produced within our own facilities that is the UK's first carbon-neutral off-grid large-scale engineering facility, helping to reduce our carbon footprint along with ensuring a high level of quality control during the manufacturing and assembling process. The offsite manufacturing of the balconies also helped to reduce costs while increasing the quality of the balconies. Furthermore, this method of installation reduces the duration of scaffolding on-site, resulting in a direct cost saving to the contractor. Prince of Wales Drive residential apartments Prince of Wales Drive will feature 926 new homes, with contemporary 1 to 4 bedroom apartments, all within close reach of Battersea Park, Zone 1 and within a mile from Sloane Square. Set within 2.5 acres of landscaped gardens, these spacious apartments offer the state-of-the-art unique facilities, with a 17m pool, sauna, steam room, 8th floor roof terrace, 24-hour concierge, cinema, flexible work space, games area, private podium garden, karaoke room, screening room, 24th floor bar and lounge and secure basement parking. We have the highest experience and competencies to ensure that this project was safely and successfully delivered, reflecting positively on our client's and everyone associated with the scheme. For an informal discussion about your project needs, please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 Delivering the best-value safe-solutions for our clients: Designing - Manufacturing - Distributing Sustainably-Engineered Products at our 100% Green off-grid production facilities

  • Alloy Fabweld Making Balconies Work

    Ballymore Building A03 Embassy Gardens, Nine Elms Ballymore Building A03, Embassy Gardens, is at the heart of Nine Elms, as part of a major neighbourhood riverside revitalisation in Central London by Ecoworld and Ballymore. Our team of experts designed, manufactured and supported the install of 278 Traditional cantilever balconies fitted to A03 within the Embassy Gardens development. The project required us to create some unique balconies to bring the vision to life. Our designers worked closely with the architects at Reddy Architecture and devised bespoke balconies with traditional cantilever and our unique super balconies. Due to the unique architecture and needs of the building, we created the balconies in varying sizes, some are the unique ‘Super Balconies’ that need to be supported on Columns, weighing between 2.5T-4T each. Balconies were fitted with the highest quality fire-rated aluminium decking, along with matching fire-rated privacy screens bring additional privacy for the balconies and podium levels giving residents greater peace of mind. Balustrades were designed and fitted to delineate properties at Podium and the 10th Floor level. Providing every apartment with a spacious private balcony provided by our expert team at Alloy Fabweld. Our balconies were manufactured and tested to our high specification and quality standards, after which, our logistics team then ensured the smooth delivery of the fully assembled balconies to the site. Helping to deliver to the site on time, with a quick installation process, removing the need for storage on site. On site, the balconies were lifted and installed directly onto the Ballymore Building, reducing time and effort on site. Our approach at the Embassy Gardens Building provided benefits for the contactors - reducing time on site and cutting down on installation time to name just a few. The balconies were produced within our own factory environment, where we ensure a high level of quality control during the manufacturing and assembling process. The offsite manufacturing of the balconies helps to reduce costs of installation, increasing the quality of the balconies also reduced the duration of scaffolding on-site, resulting in a direct cost saving to the contractor. Nine Elms Regeneration The overall regeneration of Nine Elms was described by the former Mayor of London as ‘possibly the most important regeneration story in London and in the UK over the next twenty years’. With an architectural style providing a modern urban approach with apartments located in landscaped public squares, parks and glorious gardens. The amenities at Nine Elms offer a private club with a library and gym, the world-famous Sky Pool, a spa, cinema and commercial facilities. “Possibly the most important regeneration story in London and the UK over the next twenty years.” The US embassy has also be relocated to the nearby area, across from Pimlico along with the nearby regeneration of Battersea Power Station, Embassy Gardens is the centrepiece of this outstanding new district in the centre of London. The project as a whole will include up to 1,750 new homes and over 40,000 sq m of office and flexible workspace spread over eight building plots rising up to 23 storeys in height. We have the highest experience and competencies to ensure that this project was safely and successfully delivered, reflecting positively on our client's and everyone associated with the scheme. For an informal discussion about your bridge project needs, please contact: les.purdy@alloyfabweld.com or call our office on : 01371 878 600 Delivering the best-value safe-solutions for our clients: Designing - Manufacturing - Distributing Sustainably-Engineered Products at our 100% Green off-grid production facilities

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