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About Alloy Fabweld

Making Metal Work since 1996

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Bespoke architectural metal bridge being craned into position for a new build project in London

Making Metal Work
Is What We Do

At Alloy Fabweld, we specialise in delivering complex architectural metalwork with precision, care and ingenuity. From concept to installation, every element is designed and manufactured in-house at our solar-powered facility, ensuring complete control, consistent quality and a commitment to sustainability. Trusted by leading contractors and architects across the UK, we make metal work harder, smarter and safer.

Our History

30,000+

Balconies successfully installed enhancing the skyline across Great Britain.

30+ Years

We deliver expert craftsmanship, reliable service, and innovative solutions across every stage of your project.

200+

Balconies successfully installed enhancing the skyline across Great Britain.

Our History: How we became leaders in what we do

SCROLL & Hover over the year to see more:

1996

Building

Alloy Fabweld Ltd was formed in 1996 to fill a gap in the local non-ferrous fabrication market beginning with process engineering contracts for export and Alloy Facade manufacture for a buoyant UK commercial market.

1998

Building

From humble beginnings, the business developed quickly from an initial two employees (Directors) to 12 employees at the beginning of 1998.

1999

Building

The success of securing a large non-ferrous contract at the Royal Opera-House elevated the fortunes of the business further. Undertaking the manufacture and install of staircases, handrails and internal panelling to the Floral Hall along with structural seating to the lower theatre areas, the contract completed successfully just before the millennium to the value of £1.4m.

2000

Building

Moving into the early 2000's a number of successful contracts followed including:- Berkeley Homes, Embankment Project (balcony supply and install), value £1.3m; St James, Hendon Lane (balconies and cladding), value £1.1m; The HAT Wembley, with Lovell Partnerships (balconies and staircases) value £1.8m.

2004

Building

In 2004, Alloy Fabweld entered a new phase of growth, moving into a purpose-built 8,000 sq ft facility equipped with full fabrication and sheet metal capabilities. With staff numbers rising to 40 and turnover nearing £3 million, this period marked the foundation of our reputation in architectural and structural glass. Between 2004 and 2008, the business saw stable, consistent growth, with a shift towards technically driven production and Alloy Fabweld becoming an early leader in 3D design and build.

2008

Building

In 2008, Alloy Fabweld expanded internationally with the opening of our Polish technical facility—enhancing our capacity for detailed build ability, particularly in metalwork and cladding systems. This milestone coincided with a series of landmark contracts that firmly established us as one of the UK’s few true ‘one-stop shop’ suppliers and installers of architectural metalwork. Notable projects included The Triangle in Cambridge, Campbell Park in Milton Keynes, and Kidbrooke Village in London.

2017

Building

In response to growing demand for efficient and economical solutions, Alloy Fabweld launched Flexi Group—a dedicated range of cost-effective stair, balcony, and formwork systems tailored for the construction industry. Designed to simplify buildability without compromising on quality or compliance, Flexi Group offers practical solutions for fast-paced projects and value-driven developments.

2018

Building

We expanded our operations with a new 16,000 sq ft facility in Gosfield, boosting our offsite manufacturing capacity and improving efficiency, quality, and safety. A new sheet metal workshop—backed by an £800k investment—enhanced our bespoke capabilities, while the launch of our in-house spray shop allowed us to paint balconies on site, reducing turnaround times and improving finish control.

2019

Building

Proud to launch Hashtag Big Smile, in collaboration with other businesses we are 'changing our world, building communities, one smile at a time'. Embedding genuine CSR, team-building and making a real difference to under-privileged communities

2021

Building

Celebrated 25 years setting new boundaries for architectural metalwork.

2023

Building

Acquired Albion Design. Setting a new standard for Helical & spiral staircases in the UK.

Group Managing Director, Shaun Pledger

Founder Of
Alloy Fabweld

Shaun Pledger founded Alloy Fabweld in 1996 with a people-first approach and four core principles that still guide the business today. From humble beginnings, the company has grown into a leading architectural metalwork provider with state-of-the-art facilities and a strong focus on staff, community, and innovation.


Now Group Managing Director, Shaun is leading Alloy Fabweld into the future with a bold 2022–2030 vision: embracing automation, sustainable offsite manufacturing, and carbon-neutral production to deliver smarter, safer, and more responsible solutions for the built environment.

Alloy Fabweld Team outside their Essex manufacturing facility
Professional welder welding a metal staircase

Our Facilities: Built to scale

At Alloy Fabweld’s main production facility in Gosfield, Essex, we combine cutting-edge technology with a strong commitment to sustainability. Our state-of-the-art sheet metal workshop features advanced machinery designed for precision and efficiency. The facility is powered entirely by renewable energy.

Our Green Powered Facility

Awards & Recognition

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