...Making Metal Work

Project

 
Contractor: Bowmer & Kirkland
Contract: Unilever Head Office Leatherhead
Value: £1.5Million

 

Alloyfabweld: have completed an extensive and complicated architectural metalwork package for the above project

The Project consisted of :-

• Helical Stairs:
These were of a bespoke design and spanned 3 floors and utilised a central core stringer manufactured from 600mm diameter tubing cut to a helical section, this was fitted with a double standard stainless steel balustrade.
(Picture to the left)

• Enclosed Helical Stair
This was based on a two flight section of the above Helical Stair, which was
enclosed in 3.5metre Diameter steel
rings, these were then clad in glass panels to create an enclosure.

• Roof Trusses
The Trusses for the main Atrium were built and designed to very specific instructions, as their design relied on various elements being strictly adhered too. The main Spine was a 35mm thick piece of steel that stretched from one end of the truss to the other in a continuous length. This was formed to a gradual arc and was positioned at a 45 degree angle.

All the components of the truss are critical to its design including the steel decking this combined with the box section and main spine created a Monocoque construction of great strength and allowed the truss to span 18 metres

To complete the truss we fitted rhomboid glass panels to the sloping faces, the frames were constructed from brushed stainless steel and the glass was Hi spec Sun energy with a solid frit to hide any flashing.

• Podium Stair
This element consisted of a two flight
stair which was supported on an offset tubular Vee arrangement. This created a very pleasing visual impact and made the stair appear as if it was almost unsupported, special tread design was incorporated to allow the use of standard block treads, to the customers specification.

• Escape Stairs
There were Seven Escape Stairs on this project mostly consisting of ranging from 4 to 6 flights. These were constructed to allow the fitting of Parkiflex cladding to the main face and block walls to the ends.

• Main Atrium Canopy
The main Canopy spanned 32 Metres and was of a rhomboidal construction with tapered beams to allow decorative soffits to be installed.

The Canopy encompassed a two tier walkway system to enable access to the glass curtain walling. Hanging steel supports were fitted on the front of the canopy to support louver blades to create a Brie- Soliel